Quality packaging solutions for pharmaceutical and regulated applications

Pharmaceutical primary packaging solutions manufactured under GMP-aligned conditions, with full batch traceability and cleanroom production where required.

ALPLApharma workers in protective suits organize and inspect plastic packaging in a clean, bright facility.

Ensuring Patient Safety and Regulatory Compliance

Manufactured under GMP-aligned conditions ALPLApharma supplies primary packaging solutions for: pharma, OTC, medical device, and diagnostic applications across human and veterinary healthcare offering:

Audit-ready systems for efficient qualification

Consistent production and inspection

Validated processes with structured change control

What proves our quality?

ALPLA technician inspecting plastic bottles in a cleanroom with Qualifyze audit results

1. Performance in qualification and audits

Supplier qualification is often time-intensive and audit-driven. Our production sites operate with audit-ready systems and transparent documentation. Regular audits by certification bodies, pharmaceutical customers and independent platforms provide a consistent, verified view of performance. Our selected sites have achieved external ratings of Qualifyze, such as Gold (Ansbach Germany) and Silver (Markdorf Germany), with audit reports available to support qualification. 

 

DMF and inspection support are provided where required. Existing documentation, QA support and pre-assessed sites help:

 

✔ Reduce duplicate audits
✔ Enables teams to move faster from evaluation to approval.

Plastic bottle being quality tested by automated machinery in a production facility.

2. Reproducible batch quality through inspection

Quality performance is ultimately measured by consistency in outputs. Validated manufacturing processes, defined inspection procedures and controlled material release ensure that each batch meets the same requirements. Quality is validated initially, but also continuously demonstrated in production through:

 

✔ Systematic automated inspection
✔ Test planning
✔ Defined batch release procedures
✔ Consistent in-process control (IPC) checkpoints

Worker in ALPLA uniform scans packaging in a clean, modern production facility.

3. Traceability at every step

All relevant production and quality data is documented and traceable at batch level. From material verification to final inspection, each step is recorded and accessible, for all our standardised products and custom-made solutions. Ensuring :

 

✔ Full visibility for audits, investigations and regulatory requirements

✔ Quality performance can be demonstrated with evidence

Besprechung

4. Controlled change across the lifecycle

Maintaining consistent performance over time requires structured control of change. All process adjustments, material changes and product adaptations are formally assessed, documented and verified before implementation. Deviations are managed through defined quality systems, with risks identified, tracked and controlled throughout. This ensures that:

 

✔ performance remains stable after changes

✔ risks are identified early

✔ corrective actions are clearly documented

Quality-measurement-ALPLApharma

5. Continuous monitoring and improvement

Quality performance is continuously monitored during production. Inspection strategies and test plans are adapted based on process performance, enabling early detection of deviations and ongoing optimisation. Environmental conditions, process stability and inspection results are part of this continuous review. This ensures that:

 

✔  Quality systems evolve with product requirements

✔ Maintaining control and compliance

Certified for pharmaceutical compliance

Internationally recognized certifications confirm compliance with pharmaceutical, medical device, cleanroom, and environmental standards across relevant production sites. They support customer qualification, audit preparation, and regulatory requirements for regulated applications.

View certifications

Cleanroom Production

For sensitive applications, production takes place in cleanroom environments aligned with ISO and EU GMP requirements enabling controlled manufacturing capabilities

Production follows defined cleanliness control strategies, including validated processes, environmental monitoring, and defined material and personnel flows. These measures minimize contamination risk and ensure reproducible product quality under controlled conditions

> 4,100 m²

cleanroom capacity

ISO certified

ISO class 7 & class 8 (Grade C and D) cleanrooms according to ISO 14644 and EU GMP Annex I

7 locations

across the ALPLApharma sites

* depending on product requirements

Discuss your quality requirements

Whether you are preparing for an audit, in need of quality documentation or managing lifecycle changes, our team can support you.

Contact our Quality team

Go to our standardised solutions

Team Foto Alpla Greece